Moreover, SDIC became a stand-alone firm specializing in the design, assembly and installation of kilns and complete plants for the global ceramic industry. Some kilns can be shipped in sections to a job site.
Other kilns, such as bell kilns, can be totally factory built and shipped to the job site in one piece, depending on their size. All the while, SDIC continued developing even more innovations. This trademarked process reduces the time it takes to dry and fire the brick for most clays, enabling manufacturers to expand their marketplace niche.
Also, by refining its first-fire and re-fire whiteware kilns, SDIC enabled clients within this expanding industry segment to realize maximum return on investment. Meanwhile, in the technical ceramics segment, SDIC emerged as a high-level provider of bell kilns. The clay products group deals in face brick, paving brick, quarry tile, roof tile, structural tile and flowerpots. Indeed, through most of its existence, SDIC has been a predominant supplier for the face brick industry, assembling not only kilns and dryers but also complete plants.
Its Pittsburgh production facility is comprised of two buildings that include 70, square feet of assembly area that houses the latest equipment. In the structural clay segment, SDIC offers complete plant engineering and assembly. To date, it has designed and constructed 46 complete plants by using state-of-the-art automation and technology.
Tunnel and shuttle kilns are not only reliable but also cost-efficient. For instance, the patented Low-Set tunnel kiln decreases firing time for face bricks by as much as 80 percent. Key benefits witnessed within the segment include reduced fuel consumption, lower operating costs, technologically advanced designs, faster firing and drying cycles and turnkey plant construction. SDIC has produced sanitary kilns since , and its whitewares segment carries on the tradition.
SDIC also builds tunnel kilns for the dinnerware industry using low profile, fast-fire designs, and it supplies both tunnel kilns and shuttle kilns for the electrical porcelain industry. An integrated kiln design concept, the Silver Cloud system combines refractory insulation materials with the latest developments in automated production, digital process control, and kiln technologies.
Other key benefits include outstanding temperature uniformity and flexible kiln operation. Specific types of equipment include automated transfer cars, kiln and dryer pushers, cable and chain haulages, indexers, kiln car turntables, levelators, elevators and car tracking. The company has an outstanding track record: it has designed, built and installed kiln car moving equipment since , placing units in 50 completed systems. This remixes the electrolyte mixture of water and sulfuric acid.
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